Ultrasonic Welder Horns and Tooling

We service most brands of Ultrasonic Welder Horns and Tooling:

Rochester Industrial Services has been helping customers with their applications by providing horns and tooling that will meet and exceed required needs. Whether it's Titanium, aluminum, or steel... no problem!

If your machine is making inconsistent welds, or not welding at all, it's time to send in your equipment for evaluation. Bad horns / tooling is the cause of most ultrasonic equipment failures. Over time, running problematic horns / tooling will damage the rest of your equipment. WE CAN HELP.

Cracked Horns can be very difficult to diagnose. Our state-of-the-art tooling analyzers take the guess work out of the diagnostic process by providing a graphic printout after each test.

We have been successful at re-tuning all types of ultrasonic horns & tooling, saving our clients thousands of dollars.

We are able to manufacture new horns & tooling.

We support the following industries: Tire Manufacturing, Automotive, Food Processing, Pharmaceutical, Aerospace, Manufacturing

Our customers have a wide variety of applications that include welding, cutting, slitting, bonding, sealing - We've seen them all!


Some Ultrasonic Welder Horns and Tooling Manufacturers We Service Include:

  • Branson
  • Dukane
  • Mecasonic
  • Herrmann
  • AmTech
  • Unitek Miyachi
  • Custom / one of a kind

This is a partial listing of the Ultrasonic Welder Horns and Tooling we service. If you don't see what you're looking for, please contact us. We repair virtually ALL MODELS of Ultrasonic Metal Welding Equipment from ALL U.S. MANUFACTURERS and most FOREIGN MANUFACTURERS including ALL Ultrasonic Metal Welding Equipment listed plus more.

Common Ultrasonic Welder Horns and Tooling Failures Include:

  • Mechanical failures
  • Contaminated / dirty
  • No failure noted by end user
  • Cracked


No Evaluation Fee:

We do a full system evaluation on the unit when it comes in. Most of the time there is no charge for this service. The only time we charge is if the unit is a one-of-a-kind custom made or not recognized, off brand model that will take additional research by our lab technicians.


We meet and sometimes exceed most manufacturers' new product warranties. A full 1-year warranty is standard from us!

Failure Rates:

We are proud to say that we have a less than a 1% failure rate with our repairs!

  • We evaluate and replace all high failure rate components
  • Thoroughly clean entire unit
  • 48 hour burn in testing
  • 46 years experience

Data Tracking:

Our database has over 10 fields of information specific to your equipment that we track for you. Each repair has its own tracking number assigned to it that gives us the tools we need to make the right decision for you on your repair.

As-New Remanufactured Program:

This program is available on many different manufacturers' ultrasonic welders. We have units that have been remanufactured to as-new condition for a quick exchange and same day shipment.

We have done the research on sourcing replacement components to support this equipment to the component level.

Turnaround Time:

  • Average time for repair is less than 2 weeks
  • Expedited repairs are completed in 1 to 3 days
  • Emergency repairs are completed the same day whenever possible

Technical Support:

We offer our customers free telephone technical support on purchasing and troubleshooting whenever possible.

Customers Served:

  • Research & Development
  • Colleges / Universities
  • Power Generating Plants
  • ATM Terminals
  • Food Processing
  • Industrial
  • Medical
  • Kiosks
  • Military
  • Labs
  • Broadcasting
  • Aerospace
  • Machine Shops
  • Automotive
  • Pharmaceutical

Rochester Industrial Services - We're Component Level!

Rochester Industrial Services, Inc., has a robust and successful, forty-six-year history of repairing, servicing, and maintaining of ALL MAKES and MODELS of ultrasonic welding equipment. We excel at fixing equipment that is out of warranty, no longer supported by the OEM, or otherwise abandoned. Rochester industrial is a component-level repair facility. We routinely repair equipment that others say can't be fixed.

To learn more about how we can expedite the repair and upkeep of your commercial or industrial equipment, or to get a free estimate on any of our services, call Rochester Industrial Services Inc today at 888-349-4638, or write to us through our website’s contact page.

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