Sonobond Ultrasonics, a lead- ing manufacturer of ultrasonic machinery for weldingn non-ferrous metals and other materials, holds over 150 patents, including the first for ultrasonic metal welding (1960). Only Sonobond units weld even tinned or oxidized wires or sheet metal, creating solid-state metallurgical bonds with high conductivity, in just one pulse
Sonobond metal welders include:.
SpliceRite™ Wire Splicer
Creates solid-state metallurgical welds of wire bundles up to 60 sq. mm. in size. Bonds tinned or oxidized wires up to 35 sq. mm. in just one pulse.
Dual Head SpliceRite™ Wire Splicer
Dual welding head system welds wire bundles from 48 to 100 sq. mm. in a single pulse—even tinned or oxidized wires up to 60 sq. mm. Stores/recalls 250 weld protocols.
SonoWeld® 1600 Metal Spot Welder
Spot and wire-to-terminal welding. Welds foils together or foils to tabs for batteries and capacitors. Also welds dissimilar metals such as copper to aluminum. Stores/ recalls 250 weld protocols.
SPG 2600 Single Point Ground Welder
Produces single point ground terminals used for complex automotive electronic circuitry. Welds up to 18 wires to one terminal and automatically folds the terminal arms to provide stress relief on the joint.
Dual Head Spot Welder
Dual welding head system handles up to 80 layers of foil for battery and capacitor applications. Welds non-ferrous sheet metal, including aluminum up to 3mm thick, while reducing tip sticking.