Advanced Batteries and Renewable Energy Storage Systems Assembled with Sonobond Ultrasonic Technology
Achieve Your High-Performance,Cost-Effective and Eco-Friendly Battery Assembly Requirements with Our Ultrasonic Metal Welders
As manufacturers gear up to supply a burgeoning market for innovative storage batteries to accommodate increased reliance on alternative energy sources, many companies are using Sonobond’s ultrasonic spot welders in their production processes. Companies are especially interested in the ability of Sonobond equipment to weld multiple anode and cathode foils to tabs and stranded copper wire to terminals.
Unique Ultrasonic Welding System
Using our patented Wedge-Reed System, Sonobond welders produce precise, dependable, solid-state and highly conductive welds without bending stress or stalling. No external heat, current, or fillers are required, and our units use lower vibration amplitude than other ultrasonic equipment so we can weld foils as thin as seven microns without tearing. Additionally, Sonobond has the only ultrasonic assembly system that can weld most oxidized and tinned metals and wires in one pulse and without precleaning.
Sonobond’s Spot Welders
Sonobond’s SonoWeld® 1600 and Dual Head Spot (DHS) Welders join multiple layers of foils to tabs or terminals, accommodate battery pouch assembly and HV termination welding. Plus, the DHS Welder is the first ultrasonic model that joins up to 100 layers of copper or aluminum foil in just one pulse without tearing foils.
Free Ultrasonic Welding Viability Test
You’re invited to take advantage of our Free Ultrasonic Welding Viability Test. Using your own materials, Sono- bond will produce no-cost, non-obligation sample welds to determine the benefits of ultrasonic welding for your specific applications and requirements. Just visit our website and click the Free Sample Welds button. See the results before you buy!
Typical Assembly Applications:
- Spot welding,
- Wire-to-terminal welding,
- Wire-to-wire welding,
- Electrical wire harnesses,
- Bus bars,
- Lithium-ion battery terminals,
- Foil-wound capacitors,
- Thin aluminum or copper foil,
- Electrical contacts,
- Fuses/circuit breakers,
- Ignition modules,
- Starter motors,
- Photovoltaic panels,
- HVAC tubing